In my 30+ years of operations experience I have been involved in multiple shutdown/start up of a refinery thanks to power blips, hurricanes and freezes.
Procedures are necessary. They are not a substitute for people who have actually brought units up, seen what a “normal” heat-up looks like versus a problem one, know which instruments lie, which valves stick, how the particular furnace or column actually behaves when you first introduce hydrocarbons, and when the written step is incomplete or slightly wrong for this plant on this day.
Startup and shutdown are when refineries historically have the most fires, explosions, and near-misses. The procedures exist because those events taught expensive lessons. They still assume operators and supervisors who can recognize when reality has left the script. A leader who has never done it, or who only listens to people who tell them what they want to hear, tends to treat the procedure as a complete instruction set instead of a starting point that still requires judgment.
People get promoted for being agreeable, politically useful, or good at presentations rather than for having run the process.
They then treat experienced operators as obstacles or “old school” instead of the people who actually know where the plant will surprise you.
Decisions get made from conference rooms or from the most recent PowerPoint rather than from the people who have stood on the unit during a difficult start-up.
Good leaders in operations usually do the opposite. They stay close to the people who have done the work, they ask “what am I missing?” instead of “why aren’t you following the procedure,” and they treat disagreement from experienced staff as a signal rather than insubordination.
You cannot start a refinery on procedures alone. You start it with procedures plus people who have already paid the tuition of previous start-ups. When leadership forgets that, the plant usually reminds them.
Another issue is that these "leaders" are too afraid to make a decision because it could affect their precious career. Well........ welcome to the party bud. This is what you are getting paid for.
Running off you most experienced console controllers is going to come back and haunt this company in a bad way. Especially when the sh*t hits the fan.